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Full steel drum generation line
I. Uncooked components intake/production potential
Plate thickness (mm) | Finihed drums (pcs/T) | Manufacturing potential (kg/personal computer) | |
1.2 | forty one | 21.five | |
1.0B | Up and bottom handles 1.two | 47 | 19 |
Drum entire body 1. | |||
1. | fifty | eighteen | |
0.9B | Up and base addresses 1. | 54 | 16.eight |
Drum physique .9 | |||
0.9 | 56 | sixteen.two | |
.8 | 97 | ten.28 |
II. Complete metal drum production services
A. Front area tools
one. Decolier
2. Hydraulic Up-coiling system
three. Hydraulic supporter
four. Side deviation rectifying system
five. Sizing & flattening machine
6. Chopping device – for drum body
7. Chopping equipment – for squander sheet
eight. Arch condition guiding system
9. Stac ept vehicle
10. Hydraulic method
11. Electric powered handle technique
twelve. Best & Bottom cover conveyor device
1.Hydraulic Up-Coiling Device
a) Up-Coiling Assist System is for storing metal coil and facillitate Material Feed Trolley for offering material.
b) Materials Feed Trolley is used for carry steel coil.. It is operated with hydraulic technique to thrust cylinder for
reciprocating linear motion and gear box to provide metal coil in parallel to the middle of uncoiling device so as to
assure the repairing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outdoors diameter: ≤¢1200
f)Machine measurement: 3900x1500x1940(mm), Overall excess weight: 5T
three.Sizing &Flattening Equipment
Brief introduction:7 rollers functioning,servo automatic sizing,worm and equipment change the leveled plate thickness.
Operate:The clearances of up and down rollers can be adjusted by the higher hand-wheel whilst determine can be proven by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Chopping Equipment
Purpose: Lower the leveled metal plate into drum human body.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electrical power: 3.0KW
d)Slicing potential:≤20 times/min
e)Equipment dimensions:1800x950x1500(mm),Total weight: 3T
5.Hydraulic Station
Perform:Offer oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn machine to make positive stably operating.
Primary technics:
a)Motor energy:7.5KW
b)Equipment dimension:800x800x1500(mm),Total excess weight: .5T
6.Electrical Handle Method
Perform: Handle the decoiler,flattening machine and other entrance part equipments doing work.
B. Go over gear
one. Best & Base go over mould
two. Double loc ept mould
three. 63T urgent machine
4. 160T urgent device
five. Pre-coiling & Gluing equipment
1. Leading & Bottom protect mould
Quick introduction:Geared up with two sets of 160T urgent machines
Purpose: Punching the base go over
Major technics:
a)Motor electrical power:eighteen.5KW
b)Wor ept capability:5-26 pcs/min
c)Machine measurement:2185x1420x3070(mm),Overall excess weight: fourteen.5T
two.Drum Injection Mould
Short introduction: Outfitted with one established of 63T urgent equipment
Double punching mould: punch oil filler and breathable mouth of the bottom include.
Equipment dimension: 710x480x300(mm)
Total fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base go over.
Machine size: 710x480x300(mm)
Overall bodyweight: .5T
Main technics:
a)Motor electricity: 11KW
b)Device dimensions :1800x1232x2550(mm)
c)Complete bodyweight: 5.5T
3.Pre-Coiling & Gluing Equipment
Limited introduction: Pre-coiling equipment for the bottom cover, cylinder thrust the cam to perform, automatic glue- spaying technique.It has benefits of basic safety,stablity, sleek edging.
Main technics:
a)Device size:1600x1400x1350(mm)
b)Complete fat: 4.5T
C. Middle segment equipment
one. Stac ept table
two. Circle-rolling machine
3. Seam welding equipment
four. Edging & Beading device
five. Corrugation (W Rib) device
six. Edge-curling machine
seven. Convey gadget
eight. Electrical management technique
9. Leakage chec ept device
one.Circle-rolling Machine
Brief introduction:3 rollers working.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Equipment dimensions:2200x750x1300(mm),Complete fat: 1.5T
2.Seaming Device(BH-a hundred and fifty-5Z)
Limited instruction:This automated seaming equipment dismisses the place welding procedure,it is our freshly developed drum seaming machine.All of factors adopts domestic superior uncooked materials,cupreous welding rollers.
Main technics:
a)Welding Machine capability:150KVA
b)Driving variety: pneumatic
c)Current: alternating current
d)Frequency assortment: substantial frequency
e)Wor ept principle : contravariant
three.Edging&Beading Equipment
Short introduction:controlled by PLC,hydraulic travel
Major technics:
a)Beading peak:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic system strain:8Mpa
d)Air stress:.1Mpa
e)Machine measurement:3700x700x1600(mm),Whole bodyweight: 5T
Hydraulic Station:
Major technics:
a) Machine size: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor power: 22KW
4.Corrugation (W rib) Equipment
Limited introduction:managed by PLC,hydraulic travel
Major technics:
a)Corrugating top:≤3mm
b)W rib peak:≤9mm
c)Drum peak:884-895(mm)
d)W rib place:280mm
e)Motor electrical power:11KW
f)Device dimensions:4500x650x2100(mm),Whole fat: 7T
Hydraulic station:
a)Equipment size:1800x860x1700(mm)
b)Overall weight: 1T
c)Motor electrical power: 7.5KW
five.Edge-Curling Device
Limited introduction:controlled by PLC,hydraulic generate,7 levels edge curling.
Primary technics:
a)Drum peak:886-897(mm)
b)Motor electricity:45KW
c)Equipment size:4800x1300x2200(mm),Total excess weight: 13T
Hydraulic station:
a)Device measurement:1800x860x1700(mm)
b)Whole bodyweight: 1T
c)Motor electrical power: 7.5KW
6. Leakage Chec ept Machine
Quick introduction:Handbook/automatic manage,pneuma lock.
Principal technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum top:886-897(mm)
c)Strain:.03Mpa
d) Machine dimension:2530x700x1100(mm),Overall weight: 2T
seven.Multi-area Express Unit
Quick introduction:Convey the drum human body to be edged,beaded,Corrugated W rib bolstered and sealed bottom cover with PLC managing.
Principal technics:
a) Motor energy:4.0KW
b) Equipment dimension:11000x2100x1000(mm)
c) Overall excess weight: 3T
D. Rear section tools
1. Front section trans-line
two. Degreasing & Phosphorization place
three. Washing & Drying area
four. Overturn gear
5. Portray area
six. Entrance drum-separation equipment
seven. Drying space soon after portray
8. Bck drum separation machine
nine. Air cooling program
10. Rear area trans-line
eleven. Electrical control system
one. Degreasing & Phosphorization Room
Brief introduction: This component is utilized to transport the drums,controlled by PLC, adopts spraying unit to automated thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts excellent steel, inwalls are made of 1mm steel plate.
Principal technics:
a)Machine dimension:36000x2110x2060(mm)
b)Complete bodyweight: 30T
two. Washing & Drying Place
Limited introduction:Drying the water on the area of the drum, controlled by PLC.The entire device adopts fuel heating gadgets.Fan is set up on the leading of the room, so that hot and cycling wind can be produced to velocity up the drying.
Main technics:
a) Motor electrical power:25KW
b) Device dimensions:20000x1920x3600(mm)
c) Total fat: 25T
three.Painting Place(double hues)
Operate: The conveyor device is controlled by PLC, rotating desk make the drums intently, portray system paint the drums in & outdoors with the spray gun. One coloration or different can be option. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting tools is created of Chang Jiang.
Primary technics:
a) Motor electrical power: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Function: Transport the drums to the conveyor line of outdoors portray&stiffening room, the cylinder is controlled by PLC.
Main technics:
a) Motor energy: 2.0KW
b) Machine dimensions: 1500x1050x800(mm)
c) Whole bodyweight: 1T
five.Drying Line after Painting
Operate: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the room is geared up with heating tubes. Fan is set up on the top of the place, so that dry the paint.
Principal technics:
a) Motor power: 35KW
b) Equipment measurement: 36000x2100x4300(mm)
c) Whole fat: 30T
six.Down-drum Roller Trans-line
Function: The unit transports the dried drums to the ground.
Major technics:
a) Motor energy: 1.5KW
b) Device dimensions:2000x900x800(mm)
c) Total weight: .3T
seven.Overturn Products
Operate: Adjust the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Major technics:
a) Device dimensions: 1400x690x850(mm)
b) Whole weight: .5T
/ The use of unique gear manufacturer’s (OEM) part numbers or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our company and the detailed substitute areas contained herein are not sponsored, approved, or created by the OEM. /