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MY-EA Sequence SEMI Computerized DIE Slicing Machine

1. Requirements:

1. Characteristics of the machine:

Main Attributes:

1. The Bobst kind lower structure tends to make the cutting platform movement like a scissor, it will recognize a complete and less difficult lower.
2. Main worm gear employs alloy copper content, following the experienced operator’s handbook scraping treatment and strict regular screening, it can assures the driving components 10 years daily life.
3. The main chains undertake imported British Renold brand name, the variations of 10 chains are much less than .2mm.
4. The join among gear box and driving shaft adopts sleeve and pin structure guaranteeing a sturdy relationship.
   1. Velocity:  

The device adopts frequency controller to obtain stepless pace acceleration which can get to to 4500 occasions per hour. During real creation, it can typically run at 3800 to 4000 occasions per hour according to the high quality of the board. If the high quality of the paper is good, a good operator even can function the device at 4200 instances per hours with no experience way too difficult.

1. Basic safety:

As it is proven in the photo of the device, the device adopts rear element paper feeding strategy which retains the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing component with sensors and detectors at die-reducing element to ensure that the device can not be commenced when the die-chopping plate is at adjustment position.
Aside from the sensors at die-slicing component, there are sensor or approach switches at window part to make the whole equipment at checking status to make sure its protection.

1. Operation convenience:

There is Man-machine interface installed in the control panel which will exhibits the security status of the machine as nicely as malfunctions to facilitate the operator. Digicam is also mounted in front of the operator for him/her to monitor the procedure status at the shipping and delivery part.

1. Primary Structures and Crucial Substance Utilised
   1. 4 Main Big Components:

They are referring to: base station, moving platform, upper system and device wall. The bottom station is produced of grey solid iron -HT two hundred the relocating system is ductile iron – QT 42-ten and the equipment wall is high quality A3 metal.

1. Main Drive:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring set to make certain stable pressure out set of not less than three hundred tons.
The material for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-reducing and Creasing Element:

The travel is transferred by means of crank rod to pendulum which will deliver the moving system to transfer up and down to get to die-cut and creasing goal.
The pendulum is manufactured of substantial top quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 type computerized die-reducing and creasing machine. In contrast with computerized die-slicing and creasing equipment which is employed for cardboard die-cutting, this sort of semi-automatic die-chopping and creasing equipment is mainly used for corrugated board which requirements considerably less pressure for die-reducing, in this scenario quite some producers have created scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We hold broader pendulum and greater diameter on its shaft to make our device final for a longer life.
The die-slicing plate makes use of 7 mm 75 Crl plate which has a lot more hardness and daily life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning system to guarantee the boarding conveying accurate and stable.
 
 
The device makes use of gripper bar variety with 12A prolonged joints chain which is much less in weight and less shock to the intermittent device below the precondition to guarantee the toughness of the chain. The manufacturer of the chain is Renold U.K with higher precise and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- mild in fat and large in power.

1. Electric Component

The electrical areas are designed and assembled in accordance to the European CE regular and makes use of world extensive recognized model items.

1. Installation of Die

The die mounting and dismounting adopts side withdrawing techniques which time preserving and easy for operation.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is straightforward, hassle-free and trustworthy.

1. Unique Characters of Our Equipment:
   1. Clever And Unique Entrance Lay Design and style:

When compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its highest placement.
Generally the producers will install sensors on this element to stop the device when the paper is fed abnormally to the front lay. Nonetheless, when the equipment is operating at the large speed, the inertia will deliver the machine to operate for a even though to make the front lay to its greatest level and then also damage the entrance lay and the gripper bar.
Our unique design and style is that when the irregular board feeding takes place and getting detected, the entrance lay can in no way reaches to its greatest position which can make free of charge from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our special design and style, so there is no photo to be proven right here.

1. Optional Supply System:

According to the requirement of the shopper we can do the delivery system either sq. type or E sort (as demonstrated in the picture) . If the consumer has enough pallets, he can select sq. type. If the consumer does have enough pallet, he can choose, E variety system for which will also give 4 shipping trolleys.                   

1. Pneumatic Pre-loading and Lifting Action Unit:

The pre-loading gadget is pneumatic driven. When a single paper measurement is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

1. Dancing Roller Feeding:

Fairly some of the die-reducing device producers use direct feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our device employs an added dance roller feeding technique whose board feeding time can be increase to .6 2nd. With each other with the conveying components it can make an less complicated perform of the operator and quicker in performance of the machine.
For illustration: If an operator operates the immediate feeding semi-automatic die-reducing device at 3300 sheets for every hour, he can easily operate our device at 3700 – 4000 sheets for every hour.                             

1. Conveying Portion:

The board received by the dance roller will go by way of a conveying part with belt conveying and belt urgent which can make the board currently being pressed just before reaching to the entrance lay.
Before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these techniques, the board conveyed by the dance roller will be more accurate and steady when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the front lay at normal position, the detector will deliver signals to stop the device.

1. None-end Feeding and Supply

This kind of machine has our patented method – non-stop feeding and shipping and delivery features which can reduce the wor ept anxiety of the operator and boost the wor ept efficiency of the equipment
Below this technique, the pre-piling is at the aspect of the operator. The pre-piled board can be transported under the major pile when the principal pile is detected brief of paper.
At the delivery part, when the board is minimize to be about 1 meter, the machine will push the die-cut board pile out of the equipment supply part so that it is easy for the operator to draw them to the specified location without the need of stopping the device.  

1. Configurations:

/ The use of original products manufacturer’s (OEM) part quantities or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our business and the shown substitute elements contained herein are not sponsored, approved, or made by the OEM. /